panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t ordering information for led l1 series (joint type) led lighting connector features 1. small and low pro?e design does not obstruct the led light the connector is of a 2.4 mm pitch two pins board joint type. the led light is not obstructed by the low pro?e (1.4 mm mated height) l1 series connector. explanatory diagram of the connector mounted on a circuit board 2. floating design the three-directional ?ating function (x: 0.3 mm, y: 0.5 mm, z: 0.3 mm) accommodates thermal expansion of circuit boards. 3. safety covered by ensuring insulation distance (min. 1.6 mm) 4. mating lock construction using molded lock 5. unmating con?ured with jig applications straight led tube lights, led base lights, etc. joint plug receptacle (common) rohs compliant led led mounted board 4.4mm 1.4mm z-direction: 0.3 mm x-direction: 0.3 mm y-direction: 0.5 mm new terminal pitch 4: 2.4 mm 1: l1 type of mating 1: vertical ayl 4 0 21 1 product type 1: receptacle 2: joint plug number of pins (1 digit) function 0: standard
panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t product types 1. receptacle 2. joint plug note: order unit: for volume production: 1-inner carton (1-reel) units samples for mounting check: receptacle (ayl111240) 50 units, joint plug (AYL121240) 25 units. please contact our sales of?e. specifications 1. characteristics note: the preceding show characteristics, when mated with receptacle and joint plug. mated height part no. pac king inner carton (1-reel) outer carton 1.4mm ayl111240 5,000 pieces 10,000 pieces mated height part no. pac king inner carton (1-reel) outer carton 1.4mm AYL121240 5,000 pieces 10,000 pieces item speci?ations conditions electrical characteristics rated current 1.0a/pin contact rated voltage 125v ac/dc breakdown voltage 1,250v ac for 1 min. no short-circuiting or damage at a detection current of 1 ma when the speci?d voltage is applied for one minute. insulation resistance min. 1,000m ? (initial) using 500v dc megger (applied for 1 min.) contact resistance max. 90m ? based on the contact resistance measurement method speci?d by jis c 5402. tw o contacts of receptacle and a post of joint plug mechanical characteristics composite insertion force (initial) max. 25.2n insertion force of two receptacles and a joint plug composite removal force (initial) min. 4.0n removal force of two receptacles and a joint plug floating distance (receptacle and joint plug mated) x direction: 0.3 mm y direction: 0.5 mm z direction: 0.3 mm environmental characteristics ambient temperature ?0 c to +105 c no freezing at low temperatures. no dew condensation. storage temperature ?0c to +85 c (product only) ?0c to +50 c (packing structure) no freezing at low temperatures. no dew condensation. thermal shock resistance (receptacle and plug) 200 cycles, insulation resistance min. 100m ?, contact resistance max. 90m ? conformed to mil-std-202f, method 107g humidity resistance (receptacle and plug) 500 hours, insulation resistance min. 100m ?, contact resistance max. 90m ? bath temperature 85 2c, humidity 80 to 85% r.h. saltwater spray resistance (receptacle and plug) 24 hours, insulation resistance min. 100m ?, contact resistance max. 90m ? conformed to mil-std-1344a, method 1001 bath temperature 35 2c, saltwater concentration 5 1% h 2 s resistance (receptacle and plug) 48 hours, contact resistance max. 90m ? conformed to jeida-38-1984 bath temperature 40 2c, gas concentration 3 1 ppm, humidity 75 to 80% r.h. durability 3 times, contact resistance max. 90m ? using removal tool soldering temperature resistance receptacle the initial speci?ation must be satis?d electrically and mechanically re?w soldering: max. peak temperature of 260 c, max. 2 times (pc board surface temperature near connector terminals) soldering iron: 300 c within 5 s 350 c within 3s solder paste thickness the initial speci?ation must be satis?d electrically and mechanically recommendation t = 0.12 mm screen x y z order temperature ( c) time (minutes) 1 2 3 4 ?0 105 ?0 0 ?3 30 max. 5 30 max. 5 +3 0 0 ?3
panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t 2. material and surface treatment 1. receptacle 2. joint plug dimensions (unit: mm) pa rt name material color surface treatment molded portion lcp resin (ul94v-0) white contact copper alloy contact portion: pd-ni+au ?sh plating over ni te r minal portion: au plating over ni (except the terminal tips) soldering terminal copper alloy terminal portion: au plating over ni (except the terminal tips) pa rt name material color surface treatment molded portion lcp resin (ul94v-0) white post copper alloy terminal portion: pd-ni+au ?sh plating over ni receptacle general tolerance: 0.2 0.38 0.60 3.02 2.42 0.08 te rm inal coplanarity (contact and soldering terminals) 0.900.05 2.400.07 3.78 2.00 (suction face) 0.200.03 joint plug general tolerance: 0.2 3.22 3.00 0.19 1.38 1.00 0.75 0.15 3.08 1.35 1.15 15.00 4.40 1.60 (suction face) 9.60 13.62 2.400.05
panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t receptacle and joint plug are mated embossed tape dimensions (unit: mm) connector orientation with respect to embossed tape feeding direction 1.400.1 receptacle joint plug receptacle ?tape packed status receptacle speci?ations for the plastic reel (in accordance with eiaj et-7200b.) leading direction after packaging (8.0) (2.0) (4.0) 1.5 dia. +0.1 0 (1.75) (7.5) (16.0 ) +0.3 ?0.1 (17.41) top cover tape taping reel label 380 dia. embossed mounting-hole embossed carrier tape joint plug leading direction after packaging (4.0) (8.0) (2.0) 1.5 dia. +0.1 0 (11.50) (1.75) (24.0 ) +0.3 ?0.1 (25.41) top cover tape taping reel label 380 dia. embossed mounting-hole embossed carrier tape type direction of tape progress l1 receptacle joint plug
panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t notes on using connector for led lighting safety precautions observe the following safety precautions to prevent accidents and injuries. 1) the use of the connector outside of the speci?d rated current and breakdown voltage ranges may cause abnormal heating, smoke, and ?e. never use the connector beyond the speci?d ranges of the product. 2) in order to avoid accidents, make sure you have thoroughly reviewed the speci?ations before use. consult us if you plan to use the product in a way not covered by the speci?ations. 3) we are consistently striving to improve quality and reliability. however, the fact remains that electrical components and devices generally fail at a given statistical probability. furthermore, their durability varies depending on where and how they are used. please be sure to verify electrical components and devices under actual conditions before use. continuously using them in a state of degraded performance may cause deterioration in insulation performance, thus resulting in abnormal heat generation, smoke generation, or ?e. to av oid that, we ask you to implement safe designs that include redundancy, ?e prevention, and malfunction prevention. also, please conduct periodic maintenance so that no accidents resulting in injury or death, ?e, or harm to society will be caused as a result of product failure or service life. about receptacle pc board design design the recommended foot pattern in order to secure the mechanical strength in the soldered areas of the terminal. connector mounting when mounting, if there is too much suction nozzle pressure, the molded and metal parts might deform and break. please check beforehand. in case of dry condition, please care the occurrence of static electricity. the product may be adhered to the embossed carrier tape or the cover tape in dry condition. recommended humidity is between 40 to 60 % and please remove static electricity by ionizer in manufacturing scene. soldering 1) manual soldering. since this connector is the low pro?e type the amount of solder supplied should be closely monitored. too much solder during manual soldering may cause solder creeping near the contacting part or contact failure. make sure that the soldering iron tip is heated within the temperature and time limits indicated in the speci?ations. flux from the solder wire may adhere to the contact surfaces during soldering operations. after soldering, carefully check the contact surfaces with a magnifying glass and clean off any ?x before use. be aware that a load applied to the connector terminals while soldering may displace the contact. thoroughly clean the soldering iron tip. 2) re?w soldering screen-printing is recommended for printing paste solder. ?to determine the relationship between the screen opening area and the pc board foot pattern area, refer to the diagrams in the recommended patterns for pc boards and metal masks. make sure to use the terminal tip as a reference position when setting. too much solder may cause solder creeping near the contacting part or contact failure. consult us when using a screen-printing thickness other than that recommended. depending on the size of the connector being used, self alignment may not be possible. accordingly, carefully position the terminal with the pc board pattern. the recommended re?w temperature pro?e is given in the ?ure below the temperature is measured on the surface of the pc board near the connector terminal. certain solder and ?x types may cause serious solder creeping. solder and ?x characteristics should be taken into consideration when setting the re?w soldering conditions. do not apply adhesive to secure the connector, because it can affect the spring action of the contact. when coating the pc board after soldering the connector to prevent the deterioration of insulation, perform the coating in such a way so that the coating does not get on the connector. 3) reworking on a soldered portion finish reworking in one operation. for reworking of the solder bridge, use a soldering iron with a ?t tip. do not add ?x, otherwise, the ?x may creep to the contact parts. use a soldering iron whose tip temperature is within the temperature range speci?d in the speci?ations. 0.400.03 2.400.03 0.400.03 0.050.03 (0.05) note 3) note 3) note 2) note 2) note 2) note 1) note 2) note 1) 0.200.05 0.200.05 0.200.05 0.200.05 (min. 1.84) 1.100.03 unit: mm 11.920.05 recommended pc board pattern (mounting pad layout) (top view) 2.320.03 1.100.03 between pc board: max. 1.00 note 1) pad area note 2) it is necessary to do the resist processing on the copper foil. note 3) these dimensions are applied when the insulation distance from the edge of the pc board is 1.5 mm. note 4) the open window area of solder screen is the same as pad area. (t = 0.12 mm (screen thickness)) te r minal paste solder pc board foot pattern 60 to 120 sec. preheating time te mperature peak temperature 200c 220c upper limit (soldering heat resistance) 260c 230c 180c 150c 70 sec. 25 sec. lower limit (solder wettability)
panasonic corporation automation controls business division industrial.panasonic.com/ac/e/ ayl11, 12 acctb50e 201303-t do not drop or handle the connector carelessly. otherwise, the ter minals may become deformed due to excessive force or applied solderability may degrade. when cutting or bending the pc board after mounting the connector, be careful that the soldered sections are subjected to excessive forces. insertion / removal and mating retention of connectors do not insert or remove the connector when it is not soldered. also, forcibly applied external pressure on the terminals can weaken the adherence of the terminals to the molded part or cause the terminals to lose their evenness. excessive prying-force applied to one end may cause product breakage and separation of the solder joints at the terminal. excessive force applied for insertion in a pivot action as shown may also cause product breakage. always align the connector with the mating part and slide it in parallel. pushing the plug excessively when inserting it may deform and break the product. this product has simple lock structure for mating. however, connectors may be unmated because of impact by dropping and so on. please take countermeasures at the equipment side for preventing removal of connectors. in order to prevent removal of connectors, please ? the pc board by frame and so on not to move more than ?ating distance, especially the neighborhood of connectors. when removing the connector, please use the recommended removal tool. after inserting the tip of removal jig under the plug, push down the jig shown in below. (removable from either the left or right side) since holding force of mating will decline when removing the connector without using tool, please don? use the remove plug, and exchange to a new plug. although this product has ?ating structure, it s the performance in the state of receptacles and a plug mated. we can? guarantee mating in the state where receptacles and a plug are shifted from the center. when inserting a plug in receptacles, please check the position of a mutual receptacle. joint plug receptacle y z x z joint plug receptacle y z receptacle fix the pc board by frame and so on pc board with mounted connectors (don? move more than floating distance) y z x x z removal tool insertion point of removal tool insert removal tool and push down in the direction of the arrow. x z joint plug position sifts position sifts position sifts receptacle receptacle joint plug receptacle mating x y
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